• Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
Mass Timber Appeal

Cutting-edge projects like Baltic Pointe—the first full-scale mass timber project in Utah—and Millcreek City Hall are fueling a rising interest in a market eager to gain traction in the Beehive State and beyond.
By Brad Fullmer

Rich Thomason is resolute in his belief that mass timber is not only an attractive, aesthetically stimulating building option, it also has major long-term environmental sustainability upside, despite current estimates that peg it as driving overall building costs up at least 10%. 

"Mass timber is a noble endeavor for construction—if you're trying to just pencil it out and do it for cost, we're not there yet," said Thomason, Owner of Ogden-based Timber Works, a framing services contractor. "If you do think climate change is a real thing that needs to be addressed, and do care about the planet, mass timber is a small way for us builders and contractors to contribute to that endeavor."

Thomason's firm is on the frontlines of the rising tide of interest in mass timber construction, having done the installation of CLT beams, columns, and panels on a range of notable projects the past seven years, including recently on Utah's first full-scale mass timber project, Baltic Pointe in Draper. 

The all-electric, 136,000 SF, five-story (plus two underground parking levels) building has a majestic location perched on a hill east of I-15 overlooking to the west The Point development and will undoubtedly serve as a beacon for the mass timber market upon on its expected Q4 completion this year. 

Baltic Pointe is a venture between Salt Lake-based Gardner Group, its subsidiary Philo Ventures of Lehi, Celtic Bank, and Pelion Venture Partners of Salt Lake, which will move its headquarters to the top two floors and have the company's name on the crown of the building. HB Workplaces (formerly Henriksen Butler) will be another anchor tenant with its headquarters and showroom spanning the entire first floor.

Representatives from the development team are bullish about several inherent benefits associated with mass timber and believe premium up-front costs will be mitigated by value engineering, shrewd design strategies, and the ability for owners to extract top-shelf lease rates. 

"We believe in using state-of-the-art technologies and building materials to reduce our building impact to the environment," said Christian Gardner, CEO of Gardner Group, citing statistics from various sources that claim mass timber can achieve true net zero impact via sustainable harvesting and processing. "Part of Gardner’s mission is to discover more sustainable ways to build. To do this, we need to venture from the status quo and embrace new innovations and building materials. This building will be the first commercial project in Utah to be built with mass timber, and we are optimistic that it will be the first of many.” 

"We think the benefits of the prefabrication process of mass timber—compared to traditional steel and concrete construction methods—will see an offset of cost from the rising rates of labor, making mass timber more cost effective," added Ryan Bevan, the firm's President of Construction. "Our hope is that Gardner sets a new precedent in Utah for prioritizing the use of renewable natural resources in construction."

Microsoft Tour Sparks Mass Timber Interest
According to Marbe Agee, Principal-in-Charge at Salt Lake-based Method Studio on Baltic Pointe, initial interest in mass timber was sparked during the design of Zions Bancorp's Technology Campus project, which was developed by Gardner and designed by WRNS (core and shell) and Method (interiors). The three firms each sent reps to California in February 2020 to tour Microsoft's newest addition to its sprawling, 32-acre campus in Mountain View, a 644,000, highly sustainable Class A office building that is the largest Cross Laminated Timber (CLT) structure in North America. 

Method quickly assembled a "Mass Timber 101" report for Gardner on how CLT and glulam products might pencil on a spec office building, and the project gained traction post-Covid when Gardner and Pelion decided to partner on Baltic Pointe. 

Christian Gardner said after the Microsoft tour his firm "started our own research with a few local and national design teams and mass timber consultants. I wanted to explore mass timber structures both for their uniqueness in the market and as a more sustainable alternative to steel and concrete." 
“In many ways, building using this new technology embodies our vision as a company,” said Blake Modersitzki, Managing Partner at Pelion Venture Partners. “We value creation, vision and positive disruption as we build successful communities, and Gardner Group has been an amazing partner to work with as we embrace this innovation.” 

Baltic Pointe also serves as a pilot project for Philo Ventures, a Utah-based start-up company that Gardner has a stake in. According to CEO Chad Staheli, the firm has been looking at "trying to pencil out and value engineer an industrial (mass timber) building, and we've been able to make some cool findings. We're just a hair off (sub 8%) concrete tilt-up. We've been hyper-focused on industrial and mass timber as a replacement for concrete tilt-up, as well as multi-family. It works particularly well in the 8- to 12-story category with the new IBC code."

Staheli said the firm is even contemplating getting into the mass timber manufacturing arena, depending on how quickly developers in Utah and the Intermountain region respond to the market. 

"We have to get a few projects under our belt (as a market)," said Staheli. "We think if we can get some early wins, both on the industrial and multi-family side, it will have [...] a spreading influence. You have to show on these non-sexy applications that the economics work out, but there is a premium people are willing to pay to participate in real sustainability. Our research is focused on leveraging innovative design and manufacturing processes to achieve price parity with traditional construction methods, making it more economically feasible to bring the benefits of mass timber to a broader range of projects.”


Exterior and interior renderings of Baltic Pointe demonstrate a highly modern, aesthetically cutting-edge building intended to spark discussion about the future of mass timber in this region. (renderings courtesy Method Studio)

Benefits of Mass Timber

Mass timber is a class of wood products made by tightly layering soft lumber boards to create columns, beams, and panels. The products are strong enough to replace steel and concrete in load bearing applications and are slated to be approved for buildings up to 18 stories under the International Building Code (updates are pending). 


Structurally, there is confidence in mass timber measuring up well vs. concrete and steel, although there are areas of concern regarding strength and durability that require specific design considerations, which can be overcome for most buildings, said Brett Goodman, Principal for BHB Structural Engineers of Salt Lake.


"Utilizing mass timber in Baltic Pointe brings unique engineering challenges and opportunities," said Goodman. "Integrating mass timber systems requires careful consideration of load-bearing capacities, fire resistance, and dynamic performance. Collaborating with architects and other engineering disciplines, we optimized the structural design to ensure the building's safety, durability, and long-term performance. For the building's seismic design, we kept the high performance of a steel buckling restrained brace frame system (Core Brace) and tied that into the mass timber structure. This was a unique solution that fit the needs of Baltic Pointe."


The floors of Baltic Pointe are comprised of massive Cross Laminated Timber (CLT) panels measuring 5 in. thick by 10 ft. wide by up to 60 ft. long. The CLT is made by “laminating” layers of standard 2x4 to 2x10 members with glue similar to glulam beams. Each layer “crosses" by stacking them perpendicular to the last—the result is one large, stiff wood member that makes for a great floor.   


Current testing—funded by the U.S. National Science Foundation—is being done via the Natural Hazards Engineering Research Infrastructure (NHERI) TallWood project, which aims to investigate the resilience of mass timber high-rise buildings by simulating a series of large earthquakes on a full-scale, 10-story mass timber building. Seismic testing is being led by professors from the Colorado School of Mines and University of Nevada, Reno (UNR).


"Resilient design must also account for the building's nonstructural systems, which are not part of the structural load-resisting system but play an important role in the building's function and its ability to recover after the earthquake," said Keri Ryan, project co-investigator and UNR engineering professor.


Approximately 1,500 mass timber projects have been constructed or are in design in the U.S., although few exist in the Intermountain West. Mass timber is largely prefabricated off-site and pieced together like a giant puzzle, so it can facilitate shorter construction times and be completed by a smaller labor force. 


Mass timber also aids in reducing construction schedules because "with this kind of construction, as soon as we get the structure up, we don't have to pour decks and fireproof beams—we can start right in with framing and MEP rough ins," said Eric Barton, Project Executive on Baltic Pointe for Salt Lake-based Okland Construction, which is also building Millcreek City Hall. 


Thomason said installation of mass timber requires a delicate touch, a process Timber Works has been refining since it installed all the mass timber in the Star Mill project in Alpine in 2015. On that project, Thomason said the mass timber fabricator out of British Columbia was "expensive, did poor quality, hard to work with [...] and once we got the product installed, we thought we should have just (fabricated it) ourselves."


That has evolved into Timber Works offering full-service mass timber fabrication and installation, developing a reputation as a contractor who understands the trade. "I'm vested in the market," said Thomason. "We buy the steel, timber, framing, and offer a turn-key package to our clients. It's a better way to build." 


Perhaps the most important benefit—and the one underlying factor that ultimately moves the needle on this market—is the carbon footprint reduction vs. steel or concrete, which are well-known contributors to global CO2 emissions. 


According to statistics from 2022, cement and steel production accounts for approximately 11% to 15% of all global CO2 emissions, a major driver of climate change. Replacing these traditional building materials with CLT mass timber would naturally reduce CO2 levels; the use of mass timber on Baltic Pointe reflects a decrease in carbon impact equal to taking more than 1,500 cars off the road for a year or powering 780 homes for a year with renewable energy. 


When forests are managed sustainably, wood is a renewable resource and easily sourced in North America. For perspective, it takes about 16 minutes for the wood used in Baltic Pointe to be collectively grown in existing U.S. and Canadian forests. 


Other positive factors include mass timber’s high strength-to-weight ratios and natural flexibility, which enable excellent performance during seismic activity. CLT columns and panels also meet or exceed fire code requirements. During a fire, exposed wood chars on the outside, forming an insulating layer that protects the interior from damage the same way redwood trees survive fires. 


Mass timber’s aesthetic and environmental appeal are market differentiators that increase a project’s value and lease rate. Research indicates that when people are surrounded by natural materials, it lowers their stress response and improves cognitive function. 


On Millcreek City Hall, nature and the community were driving ideas behind incorporating mass timber elements into this dynamic new building, according to Ryan Wallace of Salt Lake-based MHTN Architects. Approximately 12,000 SF of the total 76,000 SF project is constructed of mass timber, including CLT posts, beams, and panels. The rest of the structure is comprised of low-carbon concrete, making for a greatly reduced carbon footprint. 


"The potential impact of mass timber construction to de-carbonize the built environment is thrilling to our team and aligned well to Millcreek, a forward-thinking community sensitive to living their motto of being ‘connected by nature’,” said Wallace, adding that it will likely take some time for other public (and private) owners to embrace mass timber.


"Not all owners fall into the category of early adopters willing to take the chance on this re-emerging construction method," said Wallace. "Completed projects, with more predictability of cost, procurement, and quality of construction [...] will be important for the next wave of owners to consider."

  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button
  • Slide title

    Write your caption here
    Button

Market Outlook

Jake Gines is an Associate Principal at Method Studio, who also happens to be a Professor at Mississippi State University's School of Architecture—he racks up a slew of airline miles commuting between Salt Lake and Starkville during the school year—a position he's held for 11 years. He has been teaching mass timber studios for most of his tenure and believes the CLT market is primed for significant growth, despite the typical cautious approach by owners. 


"It's exciting to see a lot of movement in the market," said Gines. "It's the classic chicken and egg thing, where we're not going to supply something until there is a demand. It's been on a slow burn for years."


Gines mentioned new U.S. government grants as helping to generate more interest and activity, but there needs to be even more incentives and additional research into mass timber's long-term viability as an affordable competitor to steel and concrete. 



"The gap will close as we understand the material better, get better with engineering, and as more products come along, we can have a more competitive environment," Gines added. "Even though [mass timber] projects cost more, when you look at the material, I think [projects] are very cost competitive. Baltic Pointe is a perfect example of a great team [...] all coming together to create a fantastic project and make some hard decisions on what we can and can't do to make it pencil."



By Brad Fullmer 01 Apr, 2024
It's not every day that an architect designs a project around a native flower, then again, the new Career and Technical Education (CTE) High School in St. George is far from your standard K-12 school. "Essentially, we patterned the floor plan around the Bear Claw Poppy," said Bryan Dyer, Director of Facilities for Washington County School District (WCSD), and one of the primary designers of CTE from 2018-20 while at St. George-based NWL Architects prior to joining the District. "The courtyard is the center of the poppy; the rooms represent flower petals. I think it turned out nice—the courtyard is heavily used and is a unique part of the project. The school board tasked us to do something unique to the District—it's the only building of its kind in the state where students have educational and vocational all in one." "It was kind of a philosophical departure for the District—they recognized the need to pick up the students that fall into a category of not being traditional students—they wanted something different and arrived at the need for a career and technical emphasis," added Terrance White, Principal-in-Charge for NWL. As the first standalone career and technical education facility in Utah, the revolutionary $29.6 million, 126,000 SF school offers eight pathways for the nearly 500 students enrolled at the school (capacity is 800), including: business, construction, culinary arts, engineering, education, graphic design, health science, and information technology. The two-level design prioritizes functionality, creating a dynamic environment where students can explore their chosen fields with purpose and passion. WCSD officials and architects from NWL were inspired by similar CTE schools they toured in Houston and Las Vegas and were able to successfully translate the vision inspired by those schools into a tangible space that fosters true collaboration between students and sets a new standard for a career-focused educational platform. "We toured a school in Houston [...] and recognized the architecture of that building took on more of a junior college feel—it felt like it was something more than a high school but not quite a university," said White. "It's great to see a school district recognize where they can take better care of their students."
By Brad Fullmer 01 Apr, 2024
It's been more than three decades—1993, to be exact—since the non-profit U.S. Green Building Council (USGBC) was co-founded by S. Richard (Rick) Fedrizzi, David Gottfried, and Michael Italiano, which ultimately spawned the revolutionary Leadership in Energy and Environmental Design (LEED) in 1998, a points-based rating system that offered legitimate third-party verification of green buildings. The goal of the fledgling association was simple: Increase overall sustainability of new construction projects including improved energy efficiency and creating a better, healthier environment for building occupants—all with the goal of reducing construction's carbon footprint. At the time, it was considered a bold initiative, with significant potential real-world benefits to the A/E/C industry. It took several years for the LEED initiative to get off the ground, but by the turn of the 21st Century, the phenomenon started taking root in the design community. "When LEED began in the late 90s/early 2000s, it was an incredible ambition to transform the building industry and to bring sustainability into the conversation," said Whitney Ward, Principal with Salt Lake-based VCBO Architecture and one of the firm's leading sustainable design experts. "[USGBC] had some big hurdles to overcome, including a general lack of knowledge about or mistrust of global warming and climate change." Ward said the U.S. Green Building Council and the LEED rating system had an immediate and profound effect on: —Creating more transparency in material manufacturing and getting manufacturers to care more about developing more sustainable/greener materials (carpet, flooring, paint, textiles, etc.) —Highlighting the true value of sustainable buildings through "incredible marketing efforts" and spurring owner demand. —Becoming the "go-to" third party certification agency for sustainable buildings. "The environmental consciousness of designers, builders, and owners [...] has really evolved to (where we say) 'we're going to do the best we can'," said Ward. "LEED has been an incredible tool in reshaping the industry and helping manufacturers, contractors, architects, and other industry partners understand the impact that their decisions have on the environment and on energy use," said Peter McBride, Principal with Salt Lake-based Architectural Nexus. "The conversation 20-30 years ago used to be 'how much does this cost?' or 'what is the percent increase cost in doing (LEED) vs. the baseline?' As each version of LEED established itself as an industry standard, the answer has been that LEED Certified or LEED Silver costs no more—or slightly more—than a baseline design. With each subsequent version release, LEED continues to push the boundary—sustainable design is now the baseline." "LEED has increased awareness for sustainability and energy conservation in buildings," added Chris Cox, Building Performance Program Manager for the State of Utah Division of Facilities Construction and Management (DFCM). "As far as the biggest pro, LEED brought the integrated design process to the forefront—user groups, owners, maintenance teams, architects, engineers, and builders work together in achieving the best outcomes."
By Brad Fullmer 01 Apr, 2024
UC+D: How was it working with Gary Payne for so many years? Turner: His impact on the Davis School District will last many years due to the buildings that were constructed during his time. Rather than being satisfied with the status quo, we worked to develop school buildings that would accommodate innovate teaching styles and would be safe, economical, and exciting places where children would want to be. UC+D : It's been 10 years since Odyssey Elementary was completed. What is the analysis of how it has performed? Turner: It is not very hard to create a truly Net-Zero building. We can produce enough electricity to offset the electricity used, plus the natural gas usage—however, the power company will not give us credit for electricity generated above what we use. An energy model was used to estimate the Energy Use Index (EUI) of Odyssey Elementary. It predicted that our EUI would be 22. The first year it was actually 17. An ideal Net-Zero building would not have any natural gas usage. We elected to install a gas boiler in the building to help control the "demand" charges that would occur on cold days when all the heat pumps would start up in the building. For 2023, the PV array produced 213,066 kWh; we used 188,088 kWh in electricity. We used 421 decatherms of gas, giving us a cost of $0.33/sf for energy usage, compared to an average building in the district (about $1.25/sf). UC+D: What is the greatest success with Odyssey? What would you do differently? Turner: Odyssey Elementary, with all its energy-efficient features, provides an excellent educational experience that benefits both teachers and students. The building accommodates different learning styles, collaboration, and individual exploration. First and foremost, the building is a school, albeit one that is very maintainable. There is not anything I would do differently. Since this was the first of a series of prototypes, a lot of thought from a lot of people was put into it.
By Talia Wolfe 01 Apr, 2024
Before the Logan Library ribbon-cutting ceremony began, two children eagerly ran past the staff toward the children's section. Inside the children's area, two girls, with their arms linked, skipped past the shelves of books while a little boy raced along the cobblestone path that weaves through the bookshelves. A young girl in the reading nook called her mom over to see, and a little girl with pigtails used the miniature-sized door into the children's section to enter the playhouse. The ribbon-cutting began in the lobby and adjacent community room, which were filled with patrons of all ages despite the stormy weather outside. As they entered, a string quartet greeted people with lovely music, and cameras lined the walls for press coverage; even the local firefighters came to show their support. Before the library's opening, Mayor Holly Daines shared how the facility was designed and built with modern and historical intentions. The mayor and various library donors spoke excitedly about the new library before the giant scissors were used to cut the ribbon. Immediately after, patrons with arms full of books were perusing the bookshelves. Children read in the aisle, too excited to move to a table, while parents formed a line waiting to check out books for the family. Quiet laughter emanated from the "teen and tween" section, and Utah State University and the Logan Latter-day Saint Temple are visible from the third-floor windows. From 1985 to 2021, the previous library was in an old and converted Sears building. For the last 20 years, Logan City leaders have discussed providing residents with a modern library. "The library was old and dark, and the systems were failing. It never was a purpose-built library," said Daines.
By LADD MARSHALL 01 Apr, 2024
Since its inception more than a century ago in 1922, Primary Children's Hospital has set a standard for pediatric healthcare excellence by continuing to produce world-class facilities throughout the Beehive State. The latest cutting-edge offering is the Intermountain Primary Children's Hospital, Larry H. & Gail Miller Family Campus in Lehi (PCH Lehi), a project of significant importance to this burgeoning city, one that ranks among Utah's fastest-growing communities. Aided by a $50 million gift from the Miller Family Foundation, this landmark five-story, 486,000 SF, 66-bed project features the latest and greatest in medical technology in a building that is fun, playful, and energetic, with colorful design elements playing a vital aesthetic role throughout. The value of a project on this level is beyond measure, said Blake Court, Vice President of Salt Lake-based Jacobsen Construction. "Primary Children's really has a special place in my heart—they are a very special entity," said Court, a veteran healthcare professional with nearly 35 years of overall experience, including 19 years at Jacobsen along with stints at the State of Utah Division of Facilities Construction and Management and the Department of Veteran's Affairs. "It has been embraced by the community. Lehi and the surrounding areas are growing so fast. It's just amazing to see what's going on there." "It's a once-in-a-lifetime project," said Jeff Pinegar, Principal with Salt Lake-based VCBO Architecture, who partnered with Page Southerland Page of Houston on an exhaustive 19-month detailed planning and design process to create a comprehensive hospital and clinic in one congruous structure. "To see these kids have the spirit they have [...] it's a life-changing project. I'm so glad I had the chance to be part of it. I love the challenge of healthcare." As with most construction projects that originated during the pandemic, PCH Lehi kicked off in August 2020, which proved immensely challenging from the onset in regard to worker health and volatility of material cost and availability. "Everyone knows the story—people got sick, it spread to co-workers, and we would lose entire crews [of subcontractors]," said Court. "We would constantly be down manpower. And then [material] lead times just skyrocketed. Materials that we normally get off the shelf went to a year-and-a-half overnight because manufacturing plants were shutting down. Add in price escalations and it was just a trifecta."
By Brad Fullmer 01 Apr, 2024
At an age when most folks are kicking off their post-retirement "golden years", 66-year-old Cal Wadsworth is attacking this chapter of his life with the zest of a man reborn, having fired back up his general contractor firm in 2020 with a vision of eventually turning it over to the next generation. It speaks to his resolve as a businessman and construction lifer, as a parent who wants to do right by his children, but even more as a person who has rallied/is rallying back from a challenging period personally, which coincided with the great recession and led to him shuttering Cal Wadsworth Construction in 2010. "I'm realizing more with time that I'm not in control as much I thought," said Wadsworth. "There is the realization that you've got to give up control. You can't base all your happiness on the money that comes from this business. Learning to live with disappointments is something I'm getting better at. Learning to live with them and not let them ruin my confidence, or my ambition. I live by the 'Serenity Prayer'."
By Brad Fullmer 01 Mar, 2024
Adobe’s 680,000 SF Lehi Campus is an iconic project in Lehi that was completed in two phases, with the first phase opening at the beginning of 2013 and signaling a new era of development along the Silicon Slopes corridor. (photo by Dana Sohm) Inset: Aerial view showing an illustration of Texas Instruments’ new 300 mm semiconductor wafer manufacturing plant—referred to as “LFAB2”—which broke ground last November and marks the single largest investment (over $11 billion) in state history. (photo courtesy Texas Instruments)
By Brad Fullmer 01 Mar, 2024
Work continues to grind forward on the mammoth new Salt Lake City Water Reclamation Facility (WRF)—a critical $850 million project being built by a joint venture of the Salt Lake regional offices of Sundt Construction and PCL Construction that will replace the current facility in North Salt Lake once it's turned over to SLC's Department of Utilities (SLCDPU) in July 2026. As it stands, this is the second-largest project in City history, trailing only the recent $2 billion-plus Salt Lake International Airport Redevelopment (Phases 3-4 ongoing), and one of the most technically challenging projects in the state. "We are up for the challenge every day—the magnitude of this thing is unreal," said Manny Diaz, Project Manager for Salt Lake-based Sundt, as he drove around the massive 30-acre site in late-January, a worksite teeming with 300 current employees (it will peak at 400 workers this summer) and myriad complicated structures being built simultaneously. Diaz is a long-time veteran of the water reclamation facility industry—this project marks plant No. 26 in his own personal history—and he was brought in a year ago by Sundt because of his expertise. When he arrived in Salt Lake at the beginning of last year, it was right smack dab in the middle of what proved to be a record-breaking year for snowfall. "It was quite a welcome to Utah!" Diaz chuckled. "We keep very close tabs on the weather." And while crews haven't been subjected to the same inclement weather this winter, site conditions are still generally wet and muddy, and the difficulties associated with building the various structures are constant. Crews are nearing the halfway mark, so certainly it's a milestone worth acknowledging, even though a mountain of construction is still left to climb. "It's such a huge accomplishment to be this far," said Jason Brown, Deputy Director of Public Utilities for SLC. "We've faced a lot of challenges, Covid, material shortages [...] it's amazing to be part of a team that works so well together. We still have a long way to go, but we'll get there. We've made a lot of progress and should be proud, but it's hard to celebrate success with so much work still ahead." Diaz, along with PCL Project Manager Shayne Waldron, said crews recently achieved a major milestone: one million hours worked, a notable accomplishment. “Achieving the ‘one million hours worked’ milestone is a testament to the coordination and collaboration required of a project this size," said Brown, adding that the new WRF project benefits from regular and ongoing staff collaboration, under the watch of Sundt/PCL, designers AECOM and Jacobs, and SLCDPU leadership. “This [milestone] is the culmination of many different efforts,” added Mauricio Ramos, District Manager for PCL’s Civil Infrastructure Division. “From local engineers to pipe layers, journeymen, construction trade workers, foremen, and general laborers, every team member has been instrumental in reaching this benchmark. The collaboration between PCL and Sundt has been a testament to our shared commitment to excellence and innovation.” "Our crews are working together seamlessly to ensure that the final product meets the goals and needs of the community," said Sam Reidy, Senior VP and District Manager for Sundt. "Celebrating this milestone recognizes the hard work and commitment each member of the project team has made to this project and the Sundt/PCL partnership." Diaz and Waldron said soil conditions challenged the team right out of the gate and took significant time to stabilize the site. "At the very beginning, the project was designed to be built on top of where the sludge beds were at, but it turns out the sludge beds were on shaky ground," said Diaz. "This whole area is young in age, so it's all soft clays and sands," added Waldron. "Soft clays are compressible, so the big issue is settling. It would have [cost] $80 million in piles to shore it up, and then in between buildings you have all the pipe and utility duct banks, so they would almost need to be built on piles." Waldron said the idea came up to pre-load the whole site, where crews built a flat pad, installed wick drains, then pre-loaded 30 ft. of dirt, with drains going down 125 feet and providing a way for water to be pushed out of the clay. "We had over seven feet of settlement," said Waldron. Crews also set up sophisticated monitoring equipment "to see where ground was settling and what layers were compressing the most. It was really scientific—a lot more than I've seen before." Diaz said it took six months to haul in the fill dirt where it remained in place for eight months, then took another six months to excavate out—close to one million yards of total material. It was an exhaustive process, with an average of 400 trucks per day and close to 500 trucks hauling 18,000 tons on the best day. Having a cohesive, highly collaborative team of designers and construction experts has been a boon to the project schedule. Once completed, Salt Lake City’s new WRF will serve over 200,000 residents as well as those who commute downtown to work or visit Utah's capital. It will replace the City’s current—and only—wastewater treatment facility, which is over 55 years old and near the end of its service life. Maintaining reliable operations at the existing facility while constructing the new WRF nearby has been critical for the project’s success. Since breaking ground in 2019, the project team has completed approximately 65% of structural concrete work as well as soil mitigation, deep foundation work, and the installation of underground utilities. In late January crews began excavating dual 63-in. diameter pipelines, along with a 78-in. effluent pipe that is being hauled one giant piece at a time from Canada, a new type of corrugated HDPE with welded joints that should provide greater durability. All in all, crews will ultimately pour 93,000 CY of concrete and install 22 million pounds of reinforcing steel, along with 89,000 LF of underground pipe ranging in diameter from 1.5-in. to 78-in. "The camaraderie among the team members allows for a very cohesive team," said Diaz. "The only way you can tell who works for who is by the color of the truck. We have a 'one project' mentality. The complexity of the job and being trusted to lead this effort [...] have been [important] for me. It's been a great job so far." Diaz, who said his first wastewater treatment plant was in North Miami Beach in the late 80s right after he graduated from college, hopes to remain in Utah once this job is completed and turned over to the client by mid-2026. “I plan on staying here and continue to work on treatment plants in Utah,” he said. “There’s a lot of work here. We have vast experience, and we have a lot of people who want to be in Utah—it’s a great place to live. Let’s do it!”
By Brad Fullmer 01 Mar, 2024
It's been more than 45 years (1978) since The Cars released their debut album highlighted by the wildly popular song Good Times Roll, but if there was ever a tune to sum up the general sentiment of local A/E/C professionals regarding Utah's 2024 Economic Outlook, Good Times Roll would be up there. "Our members are expecting another good year," said Joey Gilbert, President/CEO of the 650-member Associated General Contractors (AGC) of Utah. "For our contractors in both the building and highway markets, the outlook is good. Many still have decent backlogs to keep them busy through 2024 and in some cases, even 2025. The public sector is strong, and on the private side, owners are still investing in some big projects." Robert Spendlove, Chief Economist for Salt Lake-based Zions Bank, reported at the AGC's Economic Outlook meeting last November that commercial construction was up 1.6%, while Utah as a whole reported 2.5% growth overall, and believes both will continue to fare well in 2024. "Utah also has one of the lowest unemployment rates in the U.S. [2.5%]; when it gets too low, you get real struggles of labor shortages," he said. "It prevents companies from growing and is one of those defining economic characteristics of this past cycle. If we get above 4-5% we get nervous that it's a sign of a recessionary environment." Spendlove said tailwinds include strong consumer spending, a strong labor market, and an overall robust economic Intermountain West region, while headwinds could include a lack of new workers, government shutdowns, energy prices, and international uncertainty. Another bonus is that Utah remains one of the strongest states economically, regardless of what is happening nationally. "I would say uncomfortably optimistic," countered Dejan Eskic, Senior Research Fellow for the Kem Gardner Policy Institute at the University of Utah, citing a number of factors potentially slowing down the design and construction industry such as housing, labor, and material price fluctuations—basically the same post-Covid headwinds Utah-based firms have been battling the past couple of years. "On paper, we should have a decent economic year in Utah. Because it's an election year, it brings more optimism generally. Stock performance does better in an election year, jobs do better. You have to stick to those basics. Eskic has been with the Gardner Institute for eight years, including the past five in his current role, explained that some of the uncomfortableness facing the local economy stems from having virtually no labor pool in certain segments, including construction—which continues to face a dearth of skilled craftsmen in virtually all subcontractor trades. "We still have red flags," he said, noting concerns with still-high housing costs. "Maybe it's too early to call if we've cracked inflation. 2023 ended up way better than anybody expected—it was supposed to be a recession year, but the recession never came, and the labor market exceeded expectations. "I'm bullish on Utah," he added. "I look at the numbers and how we're going, and we're in a very strong growth pattern with the economy. Things will continue to expand." Indeed, despite nasty rising interest rates that put the brakes on some speculative development projects, Utah-based owners continued to plow ahead on projects, and by-and-large most market segments continued to see a healthy amount of activity as firms set about tackling healthy project backlogs.
By Reuben Wright 01 Mar, 2024
Crews working on bridge sections of the project did the majority of heavy-lifting—as seen with these giant cranes lifting heavy girders—during the wee hours of the night, part of UDOT’s expectations of keeping traffic moving by limiting road closures. (night photos by Kjell Gerber, BuildWitt)
More Posts
Share by: